Product Description
Product Description
The filter system is newly designed for the bipolar compression system, and the reasonable system design is equipped with the top 3 filters to ensure long-term stable operation of the equipment.
Air filter: front cyclone separation plus bipolar air filter with top filter material.
Oil separation core: large filter area plus high-strength metal mesh cover.
Oil Filter: the most extensive filter medium, with low system pressure drop and strong, anti-corrosion shell.
Main Engine Feature
Main Engine
The main engine adopts the design concept of large rotor and low speed, and the spindle speed is 1480. Low noise and vibration.
Two-stage main engine are more energy efficient than single-stage main engine. Under the same working conditions of exhaust volume and exhaust pressure, the energy consumption of the two-stage main engine is reduced by about 15% compared with that of the single-stage main engine. Under the same power consumption and exhaust pressure, the air volume of the two-stage main engine is about 15% larger than that of the single-stage main engine.
Power system:
High-efficiency fully enclosed air-cooled three-phase asynchronous motor, protection grade IP55, insulation grade F, in line with European EFF2 standard. Large starting torque, low noise, more reasonable structure, high efficiency (97%), energy saving, low vibration, reliable performance. Easy installation and maintenance. The front and rear bearings of the motor are the imported SKF bearings, and both are equipped with grease filling ports.
Cooling system:
The design of the super-large cooler makes the heat exchange efficiency higher, the resistance loss is smaller, and the temperature controls and cools fan’s start and stop, which achieves the operation of the constant temperature, so as to achieve the effect of stable operation and energy saving, and make the whole machine especially suitable for areas with large temperature difference and various different Ambient temperature.
Two super-large cooling fans independently control the start and stop of each fan according to the exhaust temperature of the system, which perfectly fits the operation of the air compressor and saves electricity.
Filtration system:
A new filter system is designed for two-stage compression system. The reasonable system design is equipped with the top 3 filter system to ensure the long-term stable operation of the equipment.
Pipeline connection:
Metal hoses are used in oil roads and gas lines. Beautiful and reliable.
Electrical system:
Select the world’s top Schneider Electric components. Reliable work, high protection level, and strong thermal stability.
Specification
| Mode | R90‖-20/8 | R110‖-24/8 | R132‖-28/8 | |
|
Machine Set |
Exhaust volume (m3/min) | 20 | 24 | 28 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | two-stage compression | two-stage compression | two-stage compression | |
| Motor power(kw) | 90 | 110 | 132 | |
| Motor speed(rpm) | 1485 | 1485 | 1485 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Power supply(V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | Y-△ | Y-△ | Y-△ | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | DN80 | DN80 | DN80 | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 2682 | 2682 | 3165 | |
| Width(mm) | 1680 | 1680 | 1680 | |
| Height(mm) | 1925 | 1925 | 1945 | |
| Machine weight(kg) | 3350 | 3750 | 3900 | |
| Mode | R160‖-34/8 | R185‖-40/8 | R200‖-43/8 | |
|
Machine Set |
Exhaust volume (m3/min) | 34 | 40 | 43 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | two-stage compression | two-stage compression | two-stage compression | |
| Motor power(kw) | 160 | 185 | 200 | |
| Motor speed(rpm) | 1485 | 1485 | 1485 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Power supply(V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | Y-△ | Y-△ | Y-△ | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | DN80 | DN100 | DN100 | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 3165 | 3500 | 3500 | |
| Width(mm) | 1680 | 1860 | 1860 | |
| Height(mm) | 1945 | 2100 | 2100 | |
| Machine weight(kg) | 4200 | 4500 | 4500 | |
| Mode | R220‖-47/8 | R250‖-54/8 | R280‖-60/8 | |
|
Machine Set |
Exhaust volume (m3/min) | 47 | 54 | 60 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | two-stage compression | two-stage compression | two-stage compression | |
| Motor power(kw) | 220 | 250 | 280 | |
| Motor power(rpm) | 1485 | 1485 | 1485 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Power supply (V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | Y-△ | Y-△ | Y-△ | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | DN100 | DN125 | DN125 | |
| Cooling method | air cooling | Water cooling | Water cooling | |
| Length(mm) | 3500 | 4240 | 4240 | |
| Width(mm) | 1860 | 2000 | 2000 | |
| Height(mm) | 2100 | 2100 | 2100 | |
| Machine weight(kg) | 4600 | 6500 | 6700 | |
| Mode | R315‖-67.5/8 | |
|
Machine Set |
Exhaust volume (m3/min) | 67.5 |
| Exhaust pressure (MPa) | 0.8 | |
| Compression level | two-stage compression | |
| Motor power(kw) | 315 | |
| Motor speed(rpm) | 1485 | |
| Energy efficiency rating | Grade I | |
| Power supply (V/P/Hz) | 380/3/50 | |
| Start method | Y-△ | |
| Transmission mode | direct connection | |
| Connection size | DN125 | |
| Cooling method | water cooling | |
| Length(mm) | 4240 | |
| Width(mm) | 2000 | |
| Height(mm) | 2100 | |
| Machine weight(kg) | 7200 | |
Specification
| Mode | G7EZ | GV7M | GV15M | GV22M | GV37M | |
|
Machine Set |
Exhaust volume(m³/min) | 1 | 1 | 2.0 | 3.4 | 6.1 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | |
| Compression level | single stage | single stage | single stage | single stage | single stage | |
| Motor power(kW) | 7.5 | 7.5 | 15 | 22 | 37 | |
| Motor speed rmp) | 2900 | 3600 | 3000 | 3000 | 3000 | |
| Energy efficiency rating | Grade III | Grade III | Grade III | Grade III | Grade III | |
| Power supply (V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | △ | frequency conversion | frequency conversion | frequency conversion | frequency conversion | |
| Transmission mode | direct connection | direct connection | direct connection | direct connection | direct connection | |
| Outlet size | G3/4″ | G1/2″ | G1″ | G1″ | G1 1/2″ | |
| Cooling method | air cooling | air cooling | air cooling | air cooling | air cooling | |
| Length ×Width x Height (mm) | 710×580× 810 |
710×580× 810 |
1170×690× 940 |
1050×880×1260 | 1200×1000×1430 | |
| Machine weight (kg) | 220 | 220 | 350 | 450 | 550 | |
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
.webp)
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
.webp)
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-25